Sanding Disc Alignment Tool

§ by Joel Hess on February 28th, 2008

You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tips sent to your email address each week! Got to Woodworking Tips.com and sign up today.

Here’s last week’s tip from Woodsmith online editor Ted Raife:

My oscillating disc sander has built-in dust collection and it works great — but only when the holes in the sanding disc are aligned with the vacuum holes in the sander’s pad. And this simple requirement isn’t always as easy as it sounds. So rather than rely on a good aim when installing the discs, I put together a simple tool that makes hitting the mark a sure thing.

Drawing

As you can see in Figure 1, the tool is nothing more than two dowels glued into a small block of wood. The diameter of the dowels and their spacing in the block matches that of the holes in the discs and sanding pad.

To use the tool, you simply place a disc over the dowels and then insert them into the holes in the pad (Figure 2). Slip the disc off of the dowels and onto the pad and you’re ready to go.

Good Woodworking,

Ted Raife
Online Editor, Woodsmith

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Telescoping Drawer Gauge

§ by Joel Hess on February 21st, 2008

You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tip sent to your email address each week! Go to WoodworkingTips.com and sign up today.

Here’s last week’s tip from ShopNotes online editor Phil Huber:

Measuring the width for a drawer bottom can be a challenge. I usually measure several times just to make sure I get it right.Then I made the simple drawer gauge shown in the photo below. Now, I don’t have to worry about the “numbers.” The gauge always shows me the exact distance.

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It’s made from two pieces of aluminum angle joined together by a small wood block (see end view below right). The telescoping arms are two pieces of flat aluminum bar stock set side by side. A knurled knob, pressed-in threaded insert, and a penny sets and adjusts the arms.

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20080214sn-1.gif It’s easy to use the gauge to set up your table saw for the cut. Just slide the arms until each one touches the bottom of the groove in the drawer sides. Then tighten the knob to secure the arms.

Next place the end of one arm against the blade and the other arm against your rip fence. Lock the fence in position and make the cut.
Good Woodworking,

Phil Huber
Online Editor, ShopNotes

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Podcast #32: Router Table Tips, Tricks, & Techniques

§ by Joel Hess on February 15th, 2008

Doug Hicks doesn’t just go through the motions when he presents a seminar. With all his years of woodworking and teaching experience, he really provides a wealth of knowledge and know-how.

During this seminar podcast, Doug will explain why a router table makes a router even more versatile. His tips for buying or building a router table are well-researched and insightful. And he’ll present some special techniques and tips to make your work on a router table easier, safer, and more accurate.

Be sure to check out the Woodsmith Podcast Store for links to a few products that Doug used during his seminar.

 
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Magnetic Stop Block

§ by Joel Hess on February 15th, 2008

20080207ws.jpgYou can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tip sent to your email address each week! Go to WoodworkingTips.com and sign up today.

Here’s last week’s tip from Woodsmith online editor Ted Raife:

When cross-cutting short pieces to the same length, I like to clamp a stop block to the rip fence of my table saw. This block provides clearance between the rip fence and the saw blade so the cut-off pieces don’t get trapped (and kick back).20080207ws.gif But recently, I came up with an idea that avoids the hassle of fiddling around with clamps. Instead I use a magnetic stop block. It’s just a hardwood block with a pair of small magnetic catches inserted into one edge, see drawing. Note: If the face of your rip fence is wood or aluminum, simply put the magnetic catches in the bottom face of the stop block.

The magnets hold the stop block securely against the fence. And when I’m done, I simply store the block out of the way on the side of the saw cabinet.

Good Woodworking,

Ted Raife
Online Editor, Woodsmith

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Small Parts Clamp

§ by Joel Hess on February 8th, 2008

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You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tip sent to your email address each week! Go to WoodworkingTips.com and sign up today.

Here’s last week’s tip from ShopNotes online editor Phil Huber:

When gluing and clamping small parts together, it’s always a challenge to align large clamps to hold them in place as the glue dries. To make this job easier, I built the small parts clamp you see in the photo above.

The base is two pieces of ¾″ plywood glued together and trimmed to size. Two grooves in the base hold a pair of T-tracks, as shown in the drawing below.

Next, two pieces of hardwood serve as the stop block and clamping block. They are drilled to hold flange bolts and two sections of threaded rod, as the illustration shows below.

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Place a T-nut in each hole at the back edge of the stop block, slide a threaded rod through the holes in both of the blocks, and then screw them into the T-nuts, like you see in the side view below right. A little epoxy at the end of the rod will keep it from turning. Next, slide the four flange bolts in the T-track, slip the blocks over the bolts and add the washers and wing nuts. Finally, add the washers and thread the knobs on the rod.

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To use the clamp, loosen the wing nuts and place the parts to be clamped between the blocks. Position the front of the clamping block to extend slightly beyond the edge of the base so you can turn the knobs and secure the stop block in place. Finally, snug up the star knobs and tighten the wing nuts to lock the clamping block in place.

Good Woodworking,

Phil Huber

Online Editor, ShopNotes

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Teenage Woodworker: Denis Rezendes

§ by Joel Hess on February 6th, 2008

It would be easy to say that Denis Rezendes is NOT your typical teenager. But I think there are a lot of young woodworkers out there, and it’s time we started giving teens like Denis some credit. He’s posted his first instructional video at Lumberjocks.com and I really enjoyed it.

It is so basic, at a little over 12 minutes long, yet it is packed with good information for the young woodworker. As someone who has spent a few hours in front of the camera doing podcasts, I can tell you it can be nerve-racking. Only someone who is comfortable with the subject matter can be comfortable in front of the camera. Denis looks like he knows his stuff — either that or he’s a natural.

If your teenager is interested in woodworking, steer him to this video first. Then buy him a couple of tools!

Thanks to Marc Spagnuolo, at WoodWhisperer.com ( for the link) and Lumberjocks.

Finishing Shelves

§ by Joel Hess on February 1st, 2008

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You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tip sent to your email address each week! Go to WoodworkingTips.com and sign up today.

Here’s last week’s tip from Woodsmith online editor Ted Raife:

Finishing shelves can be a time-consuming chore. After applying finish to one side, you often have a long wait before the finish is dry and the shelf can be turned to work on the other side. When each side needs several coats of finish, the whole process can really drag on.

Impatience finally spurred me to figure out a way to streamline the job. If I could safely stand the shelves on edge, both sides could be finished at the same time. Support feet attached to the back edge of the shelf to keep it upright were the answer.

As you can see in the drawing, the feet are simply thin strips of wood that are screwed to the back edge of the shelf — one at each end. When the job is done, I simply remove the feet and no one is the wiser. Except maybe me, I’ve cut the finishing time in half.

Good Woodworking,

Ted Raife
Online Editor, Woodsmith

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