Building a Utility Workbench

I spent some time with my son in the shop last weekend working on building more bench space.  I’m still in the process of moving into my shop, so all I had was the traditional woodworker’s bench I brought from my old house.  My 13-year old son says, “Why do you need another bench.”  Giving this a few seconds of thought, and knowing this was an opportunity for a life lesson, I replied, “You can never have enough bench space in your shop.”

The only suitable place for a shop at my house is in my two-car garage, so I need to maximize my work space.  And I didn’t want to spend a lot of money, so I wanted to use what I had on hand, if possible.  So, here’s what I came up with.

UtilityBench.jpgWe built a frame out of some 2×4’s I had left over from another project.  I didn’t use any fancy joinery.  Just glue and screws. We installed 5″ locking casters on the bottom.  I topped it off with an old solid-core oak door.  Melamine board completed the bottom shelf.  I sized the frame so that one end of the top would fit over the motor on the back of my contractor table saw.  That way, it also makes a handy outfeed table for my saw.  See the drawing on the left.

Now, I need to figure out how to organize the space underneath.  I think I’ll add some drawers and some shelves, but leave part of it open for larger items.  In any case, I’ve already put it to good use.  And I was really surprised how steady it is when the casters are locked.

Here’s a SketchUp model of the workbench you can download and modify using Google’s SketchUp program.

I think I still need more bench space.

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